Products

Custom Automation Systems

Fully customized automation solutions for assembly, testing, packaging and more

Custom Automation Systems - Image 1

Key Features

Custom Design

Every system is engineered from scratch to match your exact production requirements, part geometries, and cycle time targets

High Precision

Tolerance-controlled assembly and inspection stations ensure consistent quality with repeatability better than Β±0.05mm

PLC Control

Industrial-grade PLC controllers from Siemens, Mitsubishi, or Omron with intuitive HMI interfaces for easy operation

Easy Operation

User-friendly interfaces with recipe management allow operators to switch between product variants in minutes

Specifications

Lead Time
30–60 business days
Warranty
12 months
Certification
ISO 9001, CE
Control System
Siemens / Mitsubishi / Omron PLC
HMI
7"–15" touchscreen
Cycle Time
Custom (1–30 sec/station)
Stations
2–16 rotary or linear
Vision Inspection
Optional (Keyence / Cognex)
Pneumatics
SMC / Festo
Price Range
$5,000–$50,000+

Applications

Automotive
Electronics
Medical
Consumer Goods
Hardware
Packaging

What Are Custom Automation Systems?

Custom automation systems are purpose-built machines designed to perform specific manufacturing tasks β€” assembly, testing, inspection, packaging, or material handling β€” with minimal human intervention. Unlike off-the-shelf equipment, each system is engineered from the ground up to match your exact part geometries, process requirements, and production volumes.

At Huben Automation, we specialize in non-standard automation equipment. This means every system we deliver is unique, designed through close collaboration between our engineering team and your production specialists. With over 200 successful projects across automotive, electronics, medical, and consumer goods industries, we have the expertise to automate even the most challenging manufacturing processes.

Types of Custom Automation Systems We Build

Our engineering team designs and manufactures several categories of custom automation equipment:

  • Rotary Indexing Assembly Machines β€” Compact, high-speed systems with 4–16 stations arranged around a rotary table. Ideal for medium-volume production of assemblies requiring multiple operations (feeding, pressing, screwdriving, testing) in sequence.
  • Linear Transfer Systems β€” High-throughput systems with pallets moving along a linear track through sequential stations. Best for high-volume production where each station performs a single operation with minimal cycle time.
  • Automated Testing & Inspection Systems β€” Dedicated machines for functional testing, leak testing, dimensional inspection, or vision-based quality control. Often integrated with vibratory feeding and robotic handling.
  • Packaging Automation Lines β€” End-of-line systems that combine feeding, counting, sorting, and packaging operations. Designed for high-speed blister packing, tray loading, or bag filling applications.

Our Design & Manufacturing Process

Every custom automation project follows a structured engineering process to ensure the final system meets your exact requirements:

  1. Requirements Analysis β€” We study your parts, current process, target cycle time, quality standards, and budget constraints.
  2. Concept Design β€” Our engineers develop 2-3 concept options with station layouts, cycle time analysis, and cost estimates.
  3. Detailed Engineering β€” 3D CAD modeling, FEA analysis, PLC programming, and tooling design for the selected concept.
  4. Manufacturing & Assembly β€” Precision machining, fabrication, and assembly in our ISO 9001 certified facility in Ningbo, China.
  5. Testing & Validation β€” Continuous runoff testing using your actual production parts to verify feed rates, orientation accuracy, and cycle times.
  6. Shipping & Installation β€” Secure packaging, international shipping, and optional on-site installation and training.

Why Choose Huben Automation?

Choosing the right automation partner is critical. Here is what sets Huben apart:

  • Factory-direct pricing β€” No middleman markup. You work directly with the manufacturer, saving 40-60% compared to Western integrators.
  • 20+ years of experience β€” Deep expertise across automotive, electronics, medical, and consumer goods industries.
  • ISO 9001 certified quality β€” Every system undergoes rigorous testing and validation before shipping.
  • Complete in-house capability β€” From design to machining to assembly to programming, all under one roof in our Ningbo facility.
  • Fast response β€” Detailed quotes within 12 hours. Technical support available 24/7 via WhatsApp and email.

Ready to discuss your automation project? Contact our engineering team for a free consultation and detailed quote.

Frequently Asked Questions

We design and build complete automation systems including rotary indexing assembly machines, linear transfer systems, multi-station assembly lines, automated testing and inspection systems, and packaging automation lines. Each system is custom-engineered to your specific parts, processes, and production requirements.
Lead times range from 30 to 60 business days depending on system complexity. Simple 2-4 station rotary systems take about 30 days, while complex 8-16 station lines with vision inspection and multiple feeding systems require 45-60 days. We provide a detailed timeline with each quote.
Yes. Our flexible automation systems with quick-change tooling and recipe management are ideal for low to medium volume production. Vision-guided flexible feeders allow changeover between different parts in under 15 minutes without mechanical retooling, making automation viable even for batch sizes of 500 units.
Most Huben custom automation systems deliver ROI within 12-18 months through labor savings, increased throughput, and reduced scrap rates. A system replacing 2-3 operators across 2-3 shifts typically saves $80,000-$150,000 annually in labor costs alone. Use our ROI calculator to estimate your specific return.
Yes. For all custom automation systems, we provide detailed installation videos and remote guidance. For complex systems, our engineers can travel to your facility for on-site installation, commissioning, and operator training. We also provide comprehensive documentation, maintenance manuals, and 24/7 remote technical support.
Fast Response

Ready to Automate Your Production?

Get a free consultation and detailed quote within 12 hours from our engineering team.

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